Passport and instruction manual. Technical passport and instruction manual What is the difference between the passport of the instruction manual

Drying cabinet with stand
SHSO

Passport and instruction manual

PRTs.SHKF.45.00.PS

1. PURPOSE

1.1 Clothes drying cabinet type ShSO (hereinafter referred to as a cabinet or product) with a stand is designed for drying clothes and shoes.

1.2 For drying, various heating sources can be used - electric converters, electric fans, fan heaters, etc., installed on the drawer of the stand.

1.3 The cabinet has a collapsible design and, when assembled, is a metal case, consisting of two compartments, bolted to the stand. In each compartment, you can install beams for coat hangers, perforated shelves for placing clothes or shoes.

1.4 The cabinet is intended for operation in enclosed spaces at an ambient temperature of +5°C to +40°C at a humidity of not more than 80%.
2. TECHNICAL SPECIFICATIONS

Parameter name		Parameter value
Overall dimensions of the cabinet on the stand (height × width × depth), mm*		2142×800×500
Overall dimensions, mm*	Cupboard	1805×800×500
	Stand	340×800×500
Height of top shelves, mm**		1692
Height of middle shelves, mm**		1242
Height of lower shelves, mm**		792
Shelf size, mm		395×419
Weight of cabinet with stand without heating source, kg		54,9
Weight, kg	Cupboard	40,8
		14,09
Number of packages in packed form		2
Packed dimensions, mm	Cupboard	139×1874×519
	Stand	358×818×518
Packed weight, kg	Cupboard	48
	Stand without heat source	17,7

* The value of the parameter in the assembled form;

** Size from floor.

3. SCOPE OF DELIVERY

Name	Qty	Rice.	Note
Cupboard
Wall left	1	3
Wall right	1	4
Wall rear left	1	5
Rear right wall	1	6
Door	2	7
Lid	1	8
Bottom	1	9
Shelf	6	10
Crossbar 1	2	11
Crossbar 2	3	12
Rack 1	1	13
Rack 2	1	14
Beam	4	15
corner	2	16
ear	2	17
Rigel	2	18
door axis	4	19
Complete lock	2	20	with two keys
Rivet 4×8	60	–	for cabinet assembly
Nut M6	4	–	for fixing door axles
Washer 6	4	–
Washer 8	4	–	for door gap adjustment
Passport PRTs.SHKF.45.00 PS	1	–
Assembly instructions	1	–
Stand
Stand with heat source	1	2
Plastic handle	1	21
Complete lock	1	20	with two keys
Bolt M6	6	–	for mounting the cabinet on a stand
Nut M6	6	–
Washer 6	6	–
Washer 6G	6	–
Self-tapping screw 3×12	2	–	for attaching a handle
Nut M4	2	–
Washer 4	2	–

4. DEVICE AND PRINCIPLE OF OPERATION
4.1 Device

4.1.1 The product consists of a number of elements listed in clause 3 of this passport, which, being assembled according to clause 6, are a closed, naturally ventilated cabinet mounted on a stand, inside which a heating source is installed, and intended for use in accordance with paragraph 1.

4.1.2 The cabinet has two compartments. Each compartment has two hanger rails, three perforated shelves to accommodate clothes or shoes. Openings (blinds) are made in the lid for natural ventilation of the cabinet. The bottom of the cabinet is perforated for better heat flow from the heating source. If necessary, part of the shelves (or all) can be removed and the full volume of the cabinet can be used.

4.1.3 The cabinet doors are equipped with an internal lock with two keys. They also have lugs that allow you to additionally use a padlock on the door of each compartment.

4.1.4 The stand is equipped with a pull-out shelf on which the heating source is installed. The front panel of the shelf is equipped with a handle for easy pulling it out. There is also a ground bolt on the stand.

4.2 Principle of operation

4.2.1 The stand shelf with the heating source is pulled out.

4.2.2 The plug is plugged into the socket, and the light indicator lights up, signaling the connection to the network.

4.2.3 Set the operating mode and heating time

4.2.4 The shelf with the heating source is pushed into the stand.
5. SAFETY PRECAUTIONS
5.1 The cabinet must be installed on a horizontal platform. It is unacceptable to install the ShSO cabinet close to the wall of the room. The distance to the wall must be at least 0.2 m.

5.2 An exhaust ventilation hood must be installed above the cabinet cover.

5.3 Before turning on the heating source ensure and check:

– availability of cabinet grounding

– serviceability of the socket, plug cord

5.4 When assembling, the safety regulations must be observed.

5.5 During operation of the cabinet, it is forbidden to deviate it from the vertical position.
6. PREPARATION FOR WORK
6.1 Cabinets are delivered unassembled. Cabinets are assembled in accordance with the attached Assembly Instructions. The stand is supplied assembled.

6.2 Assembly must be carried out on a level, solid surface.

6.3 After assembly, the cabinet body is installed on the stand and fastened to it with six bolted connections. Then shelves and beams are installed in the cabinet, and a handle is attached to the front panel of the stand.

7. MAINTENANCE, TRANSPORT AND STORAGE
7.1 The cabinet does not require maintenance during operation.

7.2 Maintenance of the heating source is carried out in accordance with its passport.

7.2 The coating applied to the outer surfaces of the cabinet elements allows wet cleaning. Do not use for cleaning organic solvents and detergents containing abrasives. Cleaning is done with the power off.

7.3 Transport the products in a packaged form by all means of transport in covered vehicles, as well as in containers, in accordance with the rules for the carriage of goods in force for each type of transport.

7.4 Store products in packaged form at air temperature from -40С to +40С and relative humidity not more than 80%.

8. ACCEPTANCE CERTIFICATE
Clothes drying cabinet ШСО (cabinet with stand) is recognized as suitable for operation.
Release date ___________________________________

Day month Year
Batch No. _________________________________

___________________________________

Signature of the person responsible for acceptance

9. PACKAGING CERTIFICATE
Clothes drying cabinet ShSO is packed in accordance with the requirements of the technical

documentation.
Packing date _____________________________________

Day month Year
The packaging was made by __________________________________

Signature, surname, initials

10. MANUFACTURER WARRANTY
10.1 The manufacturer guarantees the compliance of the cabinets with the requirements of the technical specifications, subject to the conditions of their transportation, storage, assembly and operation.

10.2 Warranty period of operation of the cabinet is 12 months from the date of sale.

10.3 The service life of the product is 7 years.

10.4 Warranty period of operation and service life of the heating source, according to its passport.

10.4 During the warranty period, the consumer has the right to free repair of the cabinet or its replacement.

10.5 The manufacturer is not responsible and does not compensate for damages for defects caused by the fault of the consumer or the trading organization, in case of violation of the rules for transportation and storage, incompleteness of the product and compliance with the requirements of this passport.

10.6 Warranty obligations apply to cabinets purchased from the manufacturer or its official representatives.
11. DETAILS ABOUT COMPLAINTS
When making claims, the consumer must contact the sales organization that sold the cabinet or send a passport indicating the malfunction to the address indicated on the label.
COMPLETES TRADING ENTERPRISE
Date of sale ________________________________

Day month Year
Salesman ________________________________

Signature or stamp

RUSSIA
OOO "ELINOX"

Proving cabinet

Thermal

ShRT-16

THE PASSPORT

and

manual

Fig.1 Thermal proofer ShRT-16.

1. PURPOSE

The main mode of operation is the proofing of the product at a temperature of 30°C to 60°C.

Cabinets are used in public catering establishments both independently and in conjunction with RPSh (Rotary Baking Cabinet).

The cabinet is made in the climatic version UHL category 4
GOST 15150.

Certificate of Conformity No. С-RU.MX11.B.00077 Valid from 08.08.2012. to 07.08.2017

The company has a certified quality management system in accordance with the requirements of ISO 9001:2008. Registration number No. 73 100 3466 dated December 30, 2010, valid until December 29, 2013.

2. TECHNICAL SPECIFICATIONS

The technical data plate is located on the right side wall, on which are indicated: product name, manufacturer's data, its weight and electrical characteristics.

Specifications are shown in table 1.

Table 1

Parameter name	Parameter value
1 Rated voltage, V	230
2 Type of current	single-phase variable
3 Current frequency, Hz	50
4 Rated power consumption of electrical appliances, kW: Lighting lamps; fan; Total
5 Number of heating elements, pcs.	2
6 Number of thermostats, pcs.	1
7 Power consumption to maintain temperature 40°С, kW/h, no more	0,8
8 Temperature control range air in the working chamber, ° С	from 30 to 85
9 Operating temperature on the shelves when the thermostat is set to 40°С, °С, not less than:	40±5
10 Cabinet warm-up time up to operating temperature 60°С, min, no more	12
11 The volume of water poured into the bath, dm³, not over (liters).	2,8
12 Humidity level in the cabinet volume, %	from 50 to 90
13 Total combined illuminance in the working chamber of the cabinet, LC, not less than	300
14 Usable chamber volume, m³	0,92
15 Number of TShG trolleys to be installed, pcs.	1
17 Overall dimensions, mm, not more than: width / width with threshold height (with pressure seal)	830 / 940
18 Weight, kg, no more	170

3. SCOPE OF DELIVERY

The cabinet can be delivered assembled and disassembled. The delivery set is shown in Table 2.
table 2

№	Name	Quantity, pcs.
		Disassembled	Assembled
	Thermal proofing cabinet ShRT	-	1
	Base	1	-
	Side wall left	1	-
	Side wall right	1	-
	Back wall	1	-
	Upper wall	1	-
	Facing left	1	-
	Facing right	1	-
	Upper lining	1	-
	rear lining	3	-
	Loop bottom	1	-
	Upper loop	1	-
	Screed	2	-
	dashboard	1	-
	Threshold	1	-
	Seal	1	-
	Cable entry KGV-11	1	-
	TESA keep	1	-
	Door	1	-
	door axis	2	-
	Washer brass	1	-
	Passport and instruction manual	1	1
	Package	2	1
	Bolt M6x14 OST37.001.193-83 (with press washer)	23	-
	Bolt М5х12 GOST7805-70	46	-
	Washer 5 GOST 6402-70 (Grover)	46	-
	Washer 5 GOST 11371-78	46	-
	Furniture screw M5x10	59	-
		13	-
	Self-tapping screw with drill 4x14 MFX 1041	8	-
		2	-
	Sealant high temperature RTV silicone	50gr.	-
	Support ShRT-16.11.00.000 SB	-	4

4. DEVICE AND PRINCIPLE OF OPERATION

The proofing cabinet consists of a proofing chamber, cladding, a door with heat-resistant impact-resistant glass and electrical equipment.

In the proofing chamber there are: temperature sensor container; water bath; two lighting lamps; electric hot air heater (TEH 1) and electric heater of water in the bath to maintain humidity (TEH 2).

The electric bath water heater for maintaining humidity (ET 2) is required to maintain humidity during the shutdown of the electric hot air heater (TEN 1).

The fan, taken out of the heating zone, distills hot air from the top of the cabinet to the bottom.

Proofing is controlled from the control panel.

The panel contains: thermostat control knob; network switches, fan, lighting and heating element 2; work indicator.

The water bath is located at the bottom of the chamber in such a way that it is not necessary to remove it to add water.

Attention:

The heating of the electric water heater in the bathroom (heater 2) is not regulated by the thermostat. In order to avoid overheating of the proofing chamber, it is not recommended to turn on the heating element 2 in the absence of water in the bath.
5. SAFETY PRECAUTIONS

Persons who have passed the technical minimum for the operation of the equipment are allowed to service the cabinet.

When working with the cabinet, the following safety rules must be observed:

Do not turn on the cabinet without grounding;

Do not leave the included cabinet unattended;

Sanitize only when the cabinet is de-energized;

Periodically check the serviceability of the electrical wiring and grounding device of the cabinet;

In case of malfunctions, call an electromechanic;

Turn on the cabinet only after troubleshooting.
- Attention! Do not use a water jet to clean the cabinet.

ShRT-16 does not have tanks at the base to collect excess water.
It is strictly forbidden:

Install cabinet on fire hazardous floors

Cleaning and troubleshooting the cabinet;

Work without grounding;

Work without external protection.

Use the cabinet in fire and explosion hazardous areas.
GENERAL SAFETY REQUIREMENTS:

It is not allowed to install the cabinet closer than 1 m from flammable materials;

When installing the cabinet, switching fittings must be installed that guarantee protection against fire hazards: short circuit, overvoltage, overload, spontaneous switching on.
6. INSTALLATION PROCEDURE

ShRT-16 can be supplied in assembled and collapsible condition.

After storing the cabinet in a cold room or after transporting it in winter conditions, it must be kept at room temperature for 6 hours before being connected to the mains.

Unpacking, installation and testing of the cabinet should be carried out by specialists in the installation and repair of trade and technological equipment.

The proofing cabinet should be placed in a well-ventilated area, if possible, under an air-cleaning umbrella. Make sure that the cabinet is installed in a horizontal position on the floor with a slope of no more than 0.5°. The cabinet can be placed separately or together with other kitchen equipment, leaving a distance of at least 100mm between the cabinet and any other equipment and the wall. On the right side of the cabinet (from the side of the control panel) prohibited place heating equipment (stoves, frying pans, frying surfaces, etc.) closer than 150mm from the side wall.

When shipped assembled:

Before installing the cabinet in the intended place, remove the protective film from all surfaces;

Install the cabinet in the appropriate place;

Attach the supplied "Threshold" pos.14 fig.1 to the base.

When delivered disassembled:

The cabinet must be installed in the following order:

Before assembling and installing the cabinet in the intended place, remove the protective film from all surfaces of the supplied parts and assemblies;

Assemble the cabinet according to the assembly and disassembly scheme, observing the assembly sequence corresponding to the numbering in Fig. 2.:

1. 
   Assemble on the base 1 the internal proofing chamber, consisting of the side walls 2 and 3, the back wall 4 and the top wall 5. Lubricate the contact points of the parts with silicone sealant. Apply sealant evenly.

Fasteners: to the base - Bolt M6x14 OST37.001.193-83;

between themselves - Bolt M5x12 GOST7805-70; Washer 5 GOST 6402-70 (Grover); Washer 5 GOST 11371-78.

1. 
   Install the side trim 6 and 7 with the top trim 8 without tightening the screws. After installing the rear trim 9, tighten the fixing screws to the end.

Fasteners: along the contour - Furniture screw M5x10;

to the right wall - Bolt M5x12 GOST7805-70; Washer 5 GOST 6402-70 (Grover); Washer 5.01.St3.019 GOST 11371-78.

1. 
   Install hinges 10, 11 and reinforce the structure with ties 12.

Fasteners: for loops - Screw M6x12 GOST 17475-80 (sweat);

For screeds - Self-tapping screw with drill M4x14 MFX 1041.

1. 
   Fasten the control panel 13 to the cabinet, having previously installed the electrical wiring. Fix the temperature controller sensor (can) on the rear wall of the 4 proofing chamber.

Fasteners: Furniture screw M5x10

1. 
   Set threshold 14

Fasteners: Screw M6x12 GOST 17475-80 (hidden)

1. 
   Put the seal 15 into the groove on the front of the cabinet.
2. 
   Also, on the right side wall 3 of the proofing chamber, a casing 16 with a water tray 17 is attached.
3. 
   Install the cable entry 18 to the upper casing 8
4. 
   Install lock striker 19 on control panel 13

Fasteners: Screw M5x12 GOST 17475-80 (hidden)
10) The axis 21 is installed on the lower hinge together with the washer 22, on which the door 20 is mounted and fixed from above by the second axis 21.
How to connect to the mains :

Connect the cabinet to the power supply in accordance with the applicable laws and regulations. The electrical connection is made only by an authorized specialized service, taking into account the inscriptions on the plates. Connect the power supply to the terminal block from the switchboard through an automatic switch with combined protection type VAK 2 for a current of 25A/30 mA

Mount and connect in such a way that it becomes impossible to gain access to conductive parts without the use of tools;

Ground the cabinet securely by connecting the ground conductor to the ground clamp;

Inspect the connecting devices of the electrical circuits of the cabinet (screw and screwless clamps), if loosening is detected, tighten or bend to normal contact pressure.

Fig.2 Scheme of assembly and disassembly of the cabinet

Rice. 3 Wiring diagram ShRT-16

Rice. 4 Electrical circuit diagram ShRT-16

It is allowed to replace elements that do not impair technical characteristics
products

EXPERIMENTAL MECHANICAL COMPANY

OOO ”Magistral”

VACUUM FORMING MACHINE

VFM Universal 2

PASSPORT AND INSTRUCTIONS

FOR OPERATION.

Content.

General information………………………………….	3
Purpose of the product……………………………...	3
Specifications……………………	3
Composition of the product and scope of supply…………...	3
Device and principle of operation…………………..	4
Indication of security measures……………………...	5
Preparing for work……………………………...	6
Operating procedure…………………………………..	6
Certificate of acceptance………………………..	8
Warranty obligations……………………..	8
Claim information…………………………	8
Appendix 1. Electrical circuit diagram
Appendix 2. Pneumatic diagram
Annex 3. Scheme of the VFM

1. General information.

Vacuum forming machine Universal 2

Release date ______________

Manufacturer: OOO ”Magistral”

Article N 0048

^ 2. Purpose of the product.

The car is intended for production of plastic not food products.
3. Specifications.

The name of indicators
1. Productivity, piece/h	5-60
2. Molding area, m²	0,2-0,81
3. Dimensions of the molded sheet, mm.	1000x1000
4. Thickness of the molded sheet, mm.	0,1- 10,0
5. Power of heaters, kW Maximum In working mode
6. Nominal pressure in the pneumatic system, MPa	0.6±0.1
7. Mains voltage, V	380
8. Current frequency, Hz	50
9. Number of heating control zones
10. Overall dimensions, (LxWxH) mm	2300x1600x2350

^ 4. Composition of the product and scope of delivery .

4.1. The vacuum forming machine consists of a bed, a forming chamber, a draping table, zone heaters, a pressure frame, a fan, pneumatic drive cylinders and electrical equipment.

4.1.1. Starter 4 led. 2 pcs.

4.1.2. Starter 1 led. 4 things.

4.1.3. Automatic machine 3x63 A 1 pc.

4.1.4. Automatic 3x40 A 2 pcs.

4.1.5. Automatic 3x6 A 2 pcs.

4.1.6. Automatic machine 1x6 A 1 pc.

4.1.7. Thermal relay 5.5-8 A 2 pcs.

4.1.8. Time relay RV3 P2-U-14 3 pcs.

4.1.9. Heating element 1 kW 36 pcs.

4.1.10. Resistor 1 MΩ 36 pcs.

4.1.11. Power regulators PR1500i 36 pcs.
4.2. The machine is supplied with:

Machine, piece one

Fan VTS 14-46-2 1.5/3000, pcs. one

Control panel, pcs. one

Vacuum pump 5l/s, pcs. one

operational documentation,

for component parts, spec. one

Operational documentation for the machine, copy. one

Vacuum gauge DV2010f, pcs 1

^ 5. Device and principle of operation.

5.1. The working element of the vacuum forming machine is a draping table 4 (see Fig. 1), on which the shaping equipment is fixed. Auxiliary elements include zone heater 1 , cooling fan 8 , workpiece clamping unit 2 .

5.2. The operation of the machine is cyclic. Each cycle includes the following operations:

^ Beginning of the cycle.

Sheet thermoplastic is clamped between the clamping frame 2 and forming chamber 3 . Further zone heater 1 the thermoplastic is heated to the temperature at which its plastic deformation-forming is possible. The criterion for the readiness of the workpiece for molding is the heating time, which is selected empirically. The time is selected at the intensity of heating that does not cause premature surface destruction of the material.

After heating the material, the zone heaters are removed from the molding zone by turning the rotary racks 110, (the drive is carried out by a pneumatic cylinder)

Next, the heated material is subjected to preliminary pneumoforming (blowing) to reduce the difference in thickness in the finished product. This operation is carried out by supplying from the pneumatic distributor to the molding chamber 3 compressed air to create excess pressure (0.008 MPa).

For vacuum forming operationdrape table 4rises together with the forming equipment to the upper position, where it is compacted through microporous rubber around the entire perimeter of the forming chamber. A closed space is formed between the heated film blank and the draping table, from which air is pumped out by a vacuum pump, as a result of which the blank is molded into a tooling under excess atmospheric pressure. After processing, the products are cooled by a fan 8, are removed from the equipment and removed from the machine.

^ End of cycle.
5.3. In manual mode, all operations are performed from the control panel.

In automatic mode, execution commands are given by the control controller, which consists of three three-channel time relays.

The countdown of the time set on any of the three channels of the first relay is carried out from the moment the “CYCL” toggle switch is turned on.

The countdown of the time set on any of the six channels of the second and third relays is carried out from the moment the second channel of the first timer is triggered (blowing No. 1).

Time relay No. 1.

Channel No. 1 - determines the heating time of the workpiece (the heater panel is removed from the molding zone), gives a command for preliminary pneumoforming (blowing).

Channel No. 2 - gives a command to turn off the blower and turn on the timing of the second and third relays.

Channel No. 3 - table lifting.

Time relay No. 2.

Channel No. 1 - the inclusion of air pumping (vacuuming).

Channel No. 2 - turning on the cooling fan.

Channel No. 3 - turning off the air pumping, turning on the air supply to the molding chamber to remove the product from the mold (blowing).

Time relay No. 3.

Channel No. 1 - blowing off.

Channel #2 – table lowering

Channel 3 - turn off the fan.

Raising and lowering the clamping frame is carried out from the control panel only in manual mode.

At the end of the molding cycle, the “CYCLE” toggle switch is turned off in automatic mode, and to start the molding cycle, it is turned on, while the toggle switches “TABLE”, “HEATER RECOVERY”, “VACUUM VALVE” must be turned off (if molding is carried out without a receiver - "VACUUM PUMP"), "FAN", "BLOWER".
6. Indication of security measures.

Resin sheet vacuum forming machine is one of the machines that require high attention to safety regulations.

6.1. It is forbidden:

• 
  Movement of zone heaters with an open clamping frame, a raised draping table, as well as when any objects or people are in the zone of movement of the heater;
• 
  Touch with unprotected hands the heated parts of the machine;
• 
  Finding people in the area of ​​the molding chamber when the machine is turned on;
• 
  Operation of the machine in case of incomplete retraction of the heating panel beyond the trajectory of the movement of the pneumatic cylinder rod of the clamping frame drive;
• 
  Operation of the machine in case of poor contact of the heaters.

6.2. The chassis must be properly grounded.

During assembly and repair work, the current regulations and safety instructions for assembly and locksmith work must be observed.

6.3. An exhaust hood must be installed above the machine to meet the hygienic requirements for air in the working area. (GOST 12.1.005-88)

7. Preparation for work.

7.1. Unpack the car, make its external inspection.

7.2. Ground the car. If there is a ground loop in the production room, grounding is carried out through the ground loop. In the absence of a circuit, a five-core cable is used to connect the VFM, the earth conductor of which is connected to the VFM case on one side, and on the other to the earth bus of the electrical panel.

7.3. Connect the machine to the AC mains according to the attached wiring diagram. Attention: the neutral conductor of the supply cable is connected to the zero block of the VFM (N).

The electrical cable is connected to the input machine of the vacuum forming machine.

The vacuum pump cable is connected to the output starter mounted on the power board.

The fan cable is connected to the output starter installed on the power board.

After connecting the electrical cables, the direction of rotation of the vacuum pump and fan is checked. If there is a need for adjustment, then it is made by rearranging any two phases.
7.4. Connect the machine to the compressed air network according to the attached diagram.

8. Order of work.

8.1. Persons who have reached the age of 21, have undergone special training in working with vacuum forming equipment, have passed an exam on knowledge of the basics of working with vacuum forming equipment, have passed a medical examination for professional suitability, have undergone safety briefing and have studied the sections real passport. Development of technological modes of molding each type of product should be carried out by a process engineer.

8.2. The operation of the machine is controlled from the remote control.

8.3. The laying of the workpiece must be carried out in such a way that the edges of the workpiece lie on the entire width of the sealing rubber.

8.4. The temperature field of the workpiece required for work is obtained by regulating the zone phase heating intensity controllers located in a block on the frame of the zone heater.

8.5. The time of heating, preliminary pneumoforming, cooling is determined depending on the polymer used.

8.6. In automatic mode, all actuating devices, except for the pressure frame, are switched on at the command of the control controller, which consists of three three-channel time relays. The numerical values ​​for the setting are determined by manually running the cycle.

8.7. The vacuum pump is switched on after the guaranteed compaction of the draping table.

8.8. The removal of the finished product is carried out in two stages:

8.8.1. A short-term supply of compressed air to the molding chamber is carried out to separate the product from the tooling;

8.8.2. The drape table lowers to the lower position and the work clamp assembly opens.

8.9. The shaping tool must be periodically cooled with a fan.

8.10. Upon completion of work, it is necessary to turn off the central (input) automatic power supply from the mains, close the air supply.

8.11. VFM maintenance (once every 10 days):

• 
  Visual inspection of the state of the contact groups of heaters, if necessary, their replacement or restoration;
• 
  Checking the oil level in the lubricator;
• 
  Draining condensate from the water separator (once per shift);
• 
  Cleaning the molding chamber under the draping table from debris and abrasive dust (in the case of using molding equipment made on the basis of abrasive chips, the dust cleaning operation should be performed at least once per shift, while ensuring that the draping table is cleaned of dust during each molding);
• 
  Lubrication of the rods of the pneumatic cylinders of the drape table drive with M5 oil;
• 
  Checking the condition of the sealing rubber and, if necessary, replacing it;
• 
  Checking the oil level in the vacuum pump, cleaning the protective mesh.

9.Certificate of acceptance.

Vacuum forming machine VFM 1600.810.600, serial number No. 0048 complies with technical specifications TU 3627-001-71425418-2005 and found fit for use..
m. p. Date of issue ____________________

head of QCD _______________
10. Warranty.

10.1. The vacuum forming machine must be accepted by the technical control service of the manufacturer.

10.2. Manufacturerguaranteesnormal operation of the machine, provided that the user observes the conditions of operation, transportation, installation and storage.

Manufacturerdoes not guarantee normal operation of the machine in the following cases:

10.2.1. Maintenance of the machine by personnel untrained to work with such equipment;

10.2.2. Inconsistent (unauthorized) alterations of the supplied equipment by the consumer;

10.2.3. In the case of transactions that are not provided for this type of equipment;

10.3. The warranty period of operation is 24 months from the date of commissioning, but not more than 25 months from the date of shipment from the manufacturer.

10.4. In the event of detection during the warranty period of manufacturing defects and failure of the machine or its parts and components due to the fault of the manufacturer, the latter undertakes to eliminate the defects within 60 days from the date of receipt of complaints.

1. 
   Brief description of the electrical circuit diagram of the VFM

The electrical circuit diagram (EPS) is shown in Figure 1

1. 
   The SEP allows two modes of operation of the VFM:

a. manual

b. auto mode

In manual mode, the sequence and time of molding operations is carried out by the VFM operator from the control panel.

In automatic mode, the sequence of molding operations (cycle) is typical. The molding time is determined by nine channels of the time relay blocks PB1, PB2, PB3.

1. 
   Manual operation.

In manual mode, control commands to the VFM executing devices are given from toggle switches B1-B9

B1 - toggle switch for turning on the heater panel,

B2 - toggle switch for lifting the table,

B3 - blower toggle switch,

B4 - toggle switch for lifting the frame,

B5 - toggle switch for turning on the vacuum pump,

B6 - toggle switch for turning on the fan,

B7 - power on toggle switch,

B8 - toggle switch for turning on the heating elements of the heater panel,

B9 - toggle switch for turning on the automatic mode (cycle).

Kn1 - button to bring the frame to the lower position.
1.2. Blocking control circuits.

The PDS provides the necessary interlocks to eliminate operator errors that can lead to equipment failure.

• 
  To bring the frame to the lower position, it is necessary to move the B4 toggle switch to the “down” position and hold the Kn1 button in the on position until the frame is completely lowered. To bring the frame to the upper position, it is necessary to move the B4 toggle switch to the “up” position.

• 
  A group of normally closed contacts B4 is included in the outlet circuit of the heater panel (actuating element is a rotary pneumatic distributor, coil K1, see Fig. 1), which eliminates the possibility of erroneous lifting of the table and frame when the heater panel is turned on
• 
  The group of normally closed contacts B1 in the table lifting circuit K3 provides emergency lowering of the raised table when the toggle switch for removing the heater panel B1 is turned on by mistake.
• 
  Interlock starter relay P20 has three groups of normally closed contacts (heater panel retracted)

P20-1 frame lifting chain K6

P20-2 table lifting chain K3

When the heater panel is moved to the working position (heating of the original thermoplastic sheet), the KVN1 contacts open (see the electrical diagram), the control voltage is removed from the K20 coil, the contacts P20-1, P20-2 open. Thus, the P20 chains exclude the possibility of lifting the table, frame, both in manual and automatic modes.

1. 
   Automatic mode of operation of the VFM.

The automatic mode of operation of the VFM is provided by three blocks of time relays РВ1, РВ2, РВ3. Each of the blocks has three timers, which provide step-by-step activation of the VFM actuators in accordance with the time set on the timers.

Time relays define the following functions:

• 
  PB1-1 is the time the heater panel is in the working position and the time the blower is turned on.
• 
  РВ1-2 air blow off time.
• 
  РВ1-3 table lifting start time.

• 
  РВ2-1 vacuum pump activation time.
• 
  РВ2-2 fan turn-on time.
• 
  PB2-3 is the time for turning on the blower and turning off the vacuum pump.

• 
  РВ3-1 air blow off time.
• 
  РВ3-2 table lowering time.
• 
  РВ3-3 fan off time.

The automatic mode of operation of the VFM is carried out in the following order:

• 
  Set toggle switches B1, B2, B3, B5, B6 to the off position
• 
  Use toggle switch B6 to bring the frame into working position (the frame is in the lower position)
• 
  Turn on toggle switch B9 "CYCLE". Turning on the B9 toggle switch leads to the supply of control voltage through contacts 5-3 PB1-1 to K1, and the supply voltage to the time relay PB1.
• 
  PB1-1 is triggered, the control voltage is applied to K2 through contacts 5-4 PB1-1 and 8-6 PB1-2.
• 
  PB1-2 is triggered, the control voltage is switched from contacts 8-6 PB1-2 to contacts 8-7 PB1-2, supply voltage is applied to the time relay blocks PB2 and PB3.
• 
  PB1-3 is triggered, the control voltage is applied to K3 through contacts 11-10 of PB1-3.
• 
  PB2-1 is triggered, the control voltage is applied to K4 through contacts 11-9 PB2-3 and 5-4 PB2-1.
• 
  PB2-2 is triggered, the control voltage is applied to K5 through contacts 11-9 PB3-3 and 8-7 PB2-2.
• 
  PB2-3 is triggered, the vacuum pump switching circuit is broken, the control voltage is applied to K2 through contacts 11-10 PB2-3 and 5-1 PB3-1, blowing is turned on.
• 
  PB3-1 is triggered, the blower switching circuit is opened.
• 
  PB3-2 is triggered, the table lift enable circuit is opened.
• 
  PB3-3 is triggered, the fan switching circuit is opened.
• 
  After the cycle is completed, toggle switch B9 is switched to the off position, while the contacts of the time relay blocks return to their original state.

Schematic solutions for the automatic mode of operation of the VFM allow for prompt intervention by the operator from the control panel at any stage of molding, taking into account the interlocks described in clause 1.2.
Note.

1. 
   For VFM, the volume of the molding chamber, which requires an additional receiver in the EPS, an additional circuit for switching on a vacuum pump is introduced, which allows maintaining the vacuum depth within the specified limits. The vacuum depth range is set by vacuum gauge V1. In this case, the evacuation process is controlled by a vacuum valve (control coil K4). When the VFM is operating, the toggle switch for turning on the vacuum pump B10 is in the on position.
2. 
   The heater unit (power VFM circuit) consists of a heating element and a bimetallic power controller connected in series with the basic configuration of the VFM. In the case of using electronic power controllers, an electrical circuit diagram is attached.

^ Description of the operation of the pneumatic circuit.
The operation of a vacuum forming machine requires purified compressed air with a pressure of 0.5-0.7 MPa. Air is supplied to the inlet of the moisture separator 6 of the air preparation unit and through the lubricator (oil sprayer) 7 enters the distribution manifold 9. A tee is located between the moisture separator and the lubricator, through which the air supply line is powered for preforming and removing the product from the mold (blowing). The blower control uses a direct acting choke control valve to control the air supply to the mold chamber.

The air supply for the operation of the remaining elements of the pneumatic circuit of the VFM is carried out from the distribution manifold.

In addition to blowing, the machine provides for a constant supply of air through the throttle into the molding chamber to support the workpiece when it is heated in the clamping plane, in order to obtain a uniform temperature field and prevent it from touching the mold.

The blocking valve is necessary for emergency blocking of the frame lifting during a power outage or in case of air supply to the VFM during a power outage, at the moment when the heating panel is above the forming chamber. In normal mode, all blocking is carried out through a system of sensors for the position of pneumatic cylinder pistons.

Controlling the work of pneumatic cylinders for lifting the drape table and

the heating panel is driven through control valves. Throttling the air flow for raising and lowering the draping table is made at the inlet of the distribution valve.

Throttling of the air flow to control the speed of movement of the heating panel is carried out by the exhaust on the pneumatic cylinder.

The operation of the vacuum valve is controlled through the pneumatic valve.

The passport

(user manual)
1. GENERAL INSTRUCTIONS
ATTENTION! To avoid failure of the repeater radio unit, you should

Use only the supplied power adapter. The configuration, installation and setup of the repeater should only be carried out by qualified personnel.

IMPROPER INSTALLATION OF THE REPEATER CAN INTERFER OPERATION

CELLULAR SYSTEM AND BE A CAUSE FOR SUBMISSION OF CLAIMS WITH

PARTIES OF CELLULAR COMMUNICATION OPERATORS TO THE ADDRESS OF THE END USER!

THE INSTALLER IS RESPONSIBLE FOR THE CONSEQUENCES IN THIS CASE

EQUIPMENT (INSTALLATION ORGANIZATION).
The manufacturer does not bear any warranty, legal or financial responsibility for the consequences that may arise from the transfer or sale of equipment to third parties without the provision of installation services, as well as from independent (unqualified) changes by the end user to the installed equipment (adjusting the parameters of the repeater, changing the orientation antennas, equipment configuration changes, etc.). Operating conditions: indoors at a temperature of +10...+40 °С.
2. PURPOSE
Repeater TALENT TE -9102 A ( TE -9102B) TE -9102 A - D is an active RF amplifying device designed to eliminate "radio shadow zones" indoors, where the signal level is insufficient for the reliable operation of subscriber phones.

The main properties of the repeater:

Provides high quality operation of cell phones inside buildings, offices, hotel lobbies, basements, hangars, or other areas with poor cell-site signal reception. Allows the use of standard cell phones GSM-900 ( GSM -1800 for TE -9102 A - D ) any manufacturer without additional cable connections.

Reduces the possibility of interruptions, fading, signal dropouts in rooms with a threshold level of the received signal, which allows you to use a cell phone in all rooms where it is needed, and not just in certain places.

Reduces microwave exposure to cell phone owners by reducing the power level of microwave radiation from cell phones, which is necessary for stable communication. Has indication of an overload of amplifying cascades.
3. SUMMARY
The repeater works as follows: the signal from the base station is received by an external directional antenna, it goes through the cable to TE -9102 A ( TE -9102B) TE -9102 A - D where this signal is amplified, and goes through the cable to the internal antenna, which re-radiates the signal to the subscriber. If necessary, several internal antennas can be installed, which are connected to TE -9102 A ( TE -9102B) TE -9102 A - D

through dividers. In the room, the signal level becomes sufficient for the operation of the radiotelephone. At the same time, the maximum total radiated power will not exceed 0.1 W, which is 2.5 times lower than the maximum power of one cell phone. In turn, signals from cell phones are received by the internal antenna and sent to TE -9102 A ( TE -9102B) TE -9102 A - D where they are amplified to the required level, they are fed through the cable to an external antenna and radiated in the direction to the base station of the cellular network. As many radiotelephones can work at the same time as the base station will “accept” at a given distance and signal level. output power TE -9102 A ( TE -9102B) TE -9102 A - D automatically limited, which guarantees a minimum level of distortion of the amplified signal. At the same time, the cellular radiotelephone operates in the minimum power mode necessary for stable communication, which significantly reduces microwave exposure to cell phone owners and increases the battery discharge time compared to the option of using the phone in an area of ​​uncertain reception without a repeater.
4. GENERAL INSTALLATION RECOMMENDATIONS
The repeater is designed for continuous round-the-clock operation indoors at an ambient temperature of +10 to +40 °С. Since the cellular repeater is a highly sensitive bidirectional microwave amplifier (the gain is more than 60 dB, i.e. the increase in received signals is more than 1,000,000 times), during installation it is necessary to ensure the maximum possible electromagnetic “isolation” (more than 90 dB) between the external and internal antennas to prevent self-excitation of the repeater, which can lead to disruption of the cellular communication system and failure of the repeater.

Such self-excitation occurs when the microphone signal is amplified, if it is directed towards the speakers. In the case of a repeater, the “microphone” is the subscriber antenna, and the “loudspeakers” are the outdoor antenna, and if these antennas are incorrectly oriented or located close to each other, the repeater will self-excite. Radio frequency signals are not felt by a person, but the cellular base station perceives such a signal as a powerful interference that makes it difficult to “hear” the signals of remote subscribers, in other words, the service area of ​​the affected base station is sharply reduced. The required "isolation" between the antennas must be provided by the following methods: using the shielding properties of the roof, walls and ceilings of buildings; using the directional properties of the antennas and the spatial separation of the antennas on 25…40 meters and their direction in opposite directions. An outdoor antenna directed at the base station is installed on the roof or on the wall of the building in a place that provides the best signal level from the desired base station of the cellular network. The distance to the nearest cellular base station in case of line of sight must be at least 4 km, in the absence of direct visibility, the level of the received signal from the base station at the input of the repeater should be no more than minus 40 dBm. Otherwise, the repeater will be heavily overloaded and will interfere with the base station.
The connection of the outdoor antenna with the cable must be sealed(raw rubber, neutral sealant, etc.). An internal antenna directed towards the subscriber is installed on the wall of the room or in another convenient place and is oriented in the direction of the covered area. To avoid overloading the repeater, it is desirable to place the internal antenna in such a way that the subscriber cannot approach this antenna at a distance of less than 1…2 m.
Installation rules:
Install the outdoor antenna on the roof or facade of the building, at a point where there is a stable reception of the signal of the required operator. The antenna should be directed towards the cell tower. Polarization is vertical (antenna pins are vertical). The indoor antenna should be located on the back of the outdoor antenna, that is, not in its beam. The outdoor and indoor antennas must be separated in height by at least 5 meters, and if an outdoor non-directional whip antenna is used, then by at least 15 meters. It is not recommended to install a whip antenna without preliminary measurements. Additional barriers between the antennas - a metal roof, a reinforced concrete wall, etc. will improve the isolation between the antennas and increase the level of the relayed signal. The more walls between the antennas, the better! Mount the indoor antenna on the ceiling of the problematic room. It is allowed to install the antenna on the wall, but, in any case, the requirement must be met - the back of the internal antenna must be on the side of the external antenna. If you are using a directional antenna as an indoor antenna, usually to cover open areas, then to improve isolation, install it in horizontal polarization.

ANTENNAS SHOULD ALWAYS BE DIRECTED IN DIFFERENT DIRECTIONS AND DO NOT “LOOK” EACH OTHER!

If you do not understand the installation rules, refrain from self-installation and invite a specialist or consult.
Commissioning works
1. Install the repeater no closer 1m from heat generating elements of the building

(heaters, heating radiators, etc.) on any flat surface.

2. Connect the RF antenna cables to the appropriate RF connectors

repeater.

3. Connect the radio repeater box to the power adapter.

4. Connect the power adapter to the mains (preferably through a “Pilot” type device, if there are suspicions of the possibility of significant power surges and lightning strikes in the network, which is typical for large industrial buildings and rural areas). In case of poor contact in the 220 V mains socket, the power adapter of the repeater fails. At the same time, the LED indicator at the power connector should be lit on the radio unit.
ATTENTION! Do not unplug the RF cables while the repeater is powered on. Do not operate the repeater without load (with disconnected antennas). This leads to its failure. Turn off power before disconnecting RF cables.
When the repeater is overloaded (the signal from the base station is too strong), the LED indicator on BTS PORT → UPLink turns on - red. You must immediately turn off the power to the repeater. In this case, you can direct the outdoor antenna to another, more distant base station. If changing the direction of the outdoor antenna does not turn off the red overload indicator, then check if the repeater is self-exciting, and if not, use an outdoor antenna with a different gain or change the location or direction of the outdoor antenna.

Note: In the repeater overload mode on your cell phone, the signal level will be maximum, but the operator's network will not be available. If the antennas are correctly installed, the overload indicators (red LEDs) should not light up. If you have problems with installation, please contact your supplier. After preinstalling the antennas, check the service area. If you need to expand the coverage area, install additional indoor antennas. Having received a satisfactory signal quality in those premises where it is necessary, you can proceed to the final laying of cables and fastening of the repeater and antennas. After installation, you should fill in the relevant sections of the product passport and study the rules for using the repeater. Passport for the repeater and passports for additional equipment must be kept by the consumer.
5. ORDER OF WORK
Installed in-service add-on repeater

does not require. If during operation constantly the red overload indicator is lit, it is necessary to call the specialists of the company that carried out the installation of the repeater to find out the causes of the overload.
6. MAIN SPECIFICATIONS:

TE -9102 A ( TE -9102B) TE -9102 A - D

Technical specifications		TE-9102A (G-923M)	TE-9102B (G-923)	TE-9102A-D (G-1820)
Operating frequency	Toward BS*	890-915MHz	890-915MHz	1710-1785MHz
	Toward AT**	935-960MHz	935-960MHz	1805-1880MHz
Gain	towards the BS	55dB	65dB	55dB
	towards AT	60dB	70dB	60dB
Auto Gain Depth	MGC≥30dB		MGC≥30dB	MGC≥30dB
Non-linearity in the passband	≤±5dB		≤±5dB	≤±5dB
output power	Po≥20dBm (100mW)		Po≥23dBm 200(mW)	Po≥23dBm 200(mW)
Bandwidth	BW-60dB≤42MHz BW-70dB≤45MHz		BW-60dB≤42MHz BW-70dB≤45MHz	BW-60dB≤42MHz BW-70dB≤45MHz
Input/output impedance	50Ω/N-type CONNECTOR		50Ω/N-type CONNECTOR	50Ω/N-type CONNECTOR
Served area	800 m²		1500 meters2	1500 meters2
Noise level	≤8dB		≤8dB	≤8dB
OoB level	≤-36dBm 9KHz-1GHz ≤-30dBm 1GHz-12.5GHz		≤-36dBm 9KHz-1GHz ≤-30dBm 1GHz-12.5GHz	≤-36dBm 9KHz-1GHz ≤-30dBm 1GHz-12.5GHz
Intermodulation level	≤-36dBm 9KHz-1GHz		≤-36dBm 9KHz-1GHz ≤-30dBm 1GHz-12.5GHz Pout≤13dBm	≤-36dBm 9KHz-1GHz ≤-30dBm 1GHz-12.5GHz Pout≤13dBm
signal delay	≤0.5μS		≤0.5μS	≤0.5μS
Working temperature range	-10С- +50С		-10С- +50С	-10С- +50С
Maximum allowable humidity			≤95% non-condensing	≤95% non-condensing
Supply voltage	5.0V +/- 5% 2.0A		5.0V +/- 5% 2.0A	5.0V +/- 5% 2.0A
EMC compliance.	Conform to GB6993-86		Conform to GB6993-86	Conform to GB6993-86
	Complies with ETS300 694-4		Complies with ETS300 694-4	Complies with ETS300 694-4
Indication	LED	towards the BS 1 LED	towards the BS 2 LEDs	towards the BS 2 LEDs
		towards AT 1 LED	towards AT 2 LEDs	towards AT 2 LEDs

7. CONNECTION DIAGRAM
1. External antenna directed towards the base station.

2. RF cable.

3. Radio block (repeater).

4. Mains power adapter.

5. Internal antenna directed to the subscriber service area.

6. Divider.
USERS PORT
220 V

4
External

5
Power Supply

antenna

signal divider

Repeater TE-9102A

Internal antennas
6

3
btsPORT

Antennas (p. 1 and p. 5), RF cables (p. 2) and a divider (p. 6) (power dividers)

signals are not included in the repeater package and are supplied separately as additional equipment.

8. SCOPE OF DELIVERY
Repeater (radio block) (item 3).

Mains power adapter (item 4).

The passport. User manual.
Attention!
It is strictly forbidden:

• 
  Turn on the repeater without connected antennas
• 
  Turn on repeater with antennas connected but not separated
• 
  Do not comply with antenna separation conditions
• 
  It is not allowed to operate the repeater with a constantly lit overload indicator - one of the red signal strength indicator LEDs (not to be confused with the power indicator)
• 
  Adjust the gain levels yourself if you are not an expert.
• 
  Use additional equipment - cable, third-party antennas without agreement with the technical support of the repeater supplier.

Failure to comply with these requirements can lead to damage to the repeater - self-excitation of the repeater amplifiers and their failure. Warranty obligations do not apply to breakdowns that occurred as a result of violation of the rules of operation.

Technical data sheet and instruction manual

"Popov's Boiler" heating solid fuel gas generating thermochemical principle of combustion

Type TEUo and TEUk (Thermal Power Plant of the thermochemical principle of combustion)

TEUo - heating

TEUK - combined (heating and hot water supply)

Congratulations! You have purchased a unique product!

"Popov's boiler" is equipment for heating a water or air coolant. It is used for emergency heating and in heating systems for various premises of any size, for drying lumber, agricultural products, heating greenhouses, greenhouses, steam rooms, baths, saunas and much more. A distinctive feature of our equipment is environmental cleanliness during operation, cost-effectiveness, simplicity of device, ease of controlling the temperature of the coolant, long-term operation of the unit on one load of fuel, ease of maintenance, durability and omnivorousness. In addition, fuel procurement costs are significantly reduced, and the amount of ash when working on solid fuel (even on coal) does not exceed 5%.

ECOLOGY. The exhaust gases are completely free of carbon monoxide (CO) and hydrocarbons (CnHm), which indicates the complete combustion of fuel in the CHP, and dangerous mycotoxins (such as benz-(a)-pyrene C¹ºH¹²) are also completely oxidized. It is quite possible to burn chipboard waste and car tires in our plants, but for this it is necessary to make the appropriate settings.

INSTALLATION. It is recommended to install the boiler no closer than 1 meter from walls and combustible surfaces (wood, wallpaper, etc.), at a minimum distance from the existing chimney (if any), and the free distance in front of the firebox must be at least 1.25 m • The distance to combustible surfaces can be reduced to 200 mm if combustible materials are covered with 25 mm thick plaster or metal sheet over a layer of thermal insulation material.

ATTENTION! MAKE SURE THAT THE INJECTOR HOLE 6 IS NOT CLOSED BY ANYTHING! OTHERWISE YOUR BOILER WILL NOT WORK IN GAS GENERATOR MODE!

ATTENTION! IN THE EVENT OF INSTALLATION OF THE "POPOV BOILER" IN THE PREMISES OF ORGANIZATIONS OR LEGAL ENTITIES, THE INSTALLATION OF THE BOILER MUST BE SUPPLIED BY THE ACT TO THE REPRESENTATIVE OF THE FIRE PROTECTION.

FOUNDATION. For the purposes of fire safety and to improve the performance of the device, it is recommended to install the boiler on a base made of bricks, slabs, stone, or other non-combustible material, lifting the boiler above the floor (for example, on bricks, placing them under the boiler from four sides). In front of the furnace there must be a metal sheet measuring 500 x 700 mm, with the wide side facing the boiler.

CHIMNEY.

ATTENTION! Condensate is formed inside the chimney, so the chimney should be arranged so that the condensate flows into the boiler (T.E. The chimney pipes should enter the boiler pipe, and not be worn on top and throughout the chimney, each subsequent knee should be included in the previous one).

Chimneys can be made of brick or metal pipes. The wall thickness of brick chimneys is at least 120 mm. The wall thickness of a metal chimney must be between 1 and 1.5 mm if the chimney is not insulated and at least 1 mm if the chimney is insulated. 1-1.5 mm have time to warm up and the formation of condensate is insignificant, if the chimney is thicker than 1.5 mm, then it does not warm up and condensate forms in large quantities. The distance from the outer surfaces of brick chimneys to rafters, battens and other parts of the roof made of combustible or slow-burning materials should be provided in the light of at least 130 mm. Insulated metal chimneys must be insulated with mineral wool, expanded clay or similar materials (capable of withstanding temperatures up to 300 C). º ) with a thickness of at least 80 - 120 mm. Chimneys should be placed in places convenient for the consumer inside or outside the building. It is allowed to place the chimney in fireproof walls.

ATTENTION! YOUR CHIMNEY PIPE MUST ALWAYS BE ABOVE YOUR HOUSE RIDGE. IF THE ROOF IS FLAT, THE PIPE MUST RAISE 0.5 m ABOVE IT. OTHERWISE WIND WINDING OF COMBUSTION PRODUCTS MAY BE POSSIBLE INTO THE ROOM WHERE THE BOILER IS LOCATED.

The boiler chimney must not have horizontal sections longer than 1 m.

The chimney must be tight (when using metal pipes, the joints must be sealed with a non-combustible sealant). To clean the chimney, an opening with a door can be provided in its base.

In attic spaces, it is not allowed to install cleaning holes in chimneys. Before the start of the heating season and every three months during the entire heating season, the chimney should be checked: if necessary, with cleaning it from ash and soot deposits.

Revision cover 7 is used to remove caked tarry condensate. It is formed as a result of thermochemical reactions inside the device. It is recommended to open the lid once a month and, if necessary, to remove the formed condensate.

ATTENTION! INSTALLATION OF ADDITIONAL VALVES (“views”, dampers) IN THE CHIMNEY IS FORBIDDEN!

The metal pipe must be fastened inside the ceiling in order to avoid pressure from the mass of the pipe on the boiler.

6. Operation of the "Popov's Cauldron"

ATTENTION! UNDER CORRECT OPERATION OF "Popov's Cauldron", ITS SERVICE LIFE IS UNLIMITED!

After installing the boiler, make sure that the joints of the smoke channel are tight and that there is draft. To do this, a strip of thin paper or a candle flame is brought to the open door of the firebox. Their deviation towards the furnace indicates the presence of traction. Also check for draft at the injector opening.

KINDLING. Before ignition, fully extend the small tubes of oxidizers 3 and put them side by side, set the outer gate 1 to the fully open position, slide the handle of the inner gate 5 into the boiler. Then, using paper and wood chips, melt the installation. To speed up the process of kindling the fuel, you can slightly (2-5 cm) pull out the cover of large pipes of oxidizers 2. After you have melted the boiler, close the door of the combustion chamber 4 and pull out the handle of the internal gate 5.

Using the handle of the internal gate 5, you will not allow gas generator gases to enter the room. It is only necessary to open the boiler by first pushing the handle into the boiler. After closing the door, the handle must be pulled out of the boiler to improve thermochemical reactions inside the device.

ADJUSTMENT. After the fire has flared up, you lay the main fuel, trying to fill the volume of the lower chamber as much as possible. AFTER THE MAIN FUEL IS FIRED (15 to 20 minutes), CLOSE OUTER VALVE 1 AT LEAST 45 DEGREES FROM ITS LONGITUDINAL POSITION. Thus, you allow the thermochemical process to proceed more fully and with greater heat transfer to the coolant, and not to the environment. The damper position, which provides the best economic indicators of heat transfer, is individual for each room, the height of the chimney and the type of fuel. The higher the chimney, the greater the draft and, as a result, the damper can be closed more than 45 degrees from the longitudinal position. Only in this mode the boiler has maximum efficiency and heat transfer.

After the boiler has heated up the entire room, you can set the desired temperature with small pipes of oxidizers 3 by pushing them into the boiler. The temperature in the room depends on how much oxygen passed through the oxidizer will react with the fuel (and not on the amount of fuel in the boiler), so the device will maintain the exact temperature in the room that you set until the fuel runs out. With completely closed small pipes of oxidizers 3 and the position of the external gate 1 more than 45 degrees from its longitudinal position, the boiler will operate in the most economical mode, while releasing the minimum possible amount of heat for it.

"POPOV'S BOILER" UNIQUE DEVICE. IT CAN WORK THE WHOLE HEATING SEASON WITHOUT STOPPING.

It is enough to put new fuel on smoldering coals and switch the boiler to the open mode, i.e. pull out the lower pipes of oxidizers 3 and open the external gate 1, wait until the fuel flares up (15-20 minutes) and switch the boiler back to the operating mode (install the external gate 1 by 45 degrees, push small pipes of oxidizers 3 almost completely into the boiler).

If you notice that your boiler has started to work worse (draught has weakened - the fire barely burns with the small oxidizer pipes 3 fully open), simply clean the boiler from excess ash. Remove the large oxidizer tubes by the cover of the large oxidizer tubes 2. Shake out the ash. To do this, turn the pipes with the welded ends up. If the openings supplying air to the boiler are clogged with ash, pierce them with a sharp object. The ash that remains in the boiler, let it remain there. Put everything back in place. Large oxidizer pipes can be cleaned even when the device is running. Depending on the humidity of the fuel, it is recommended to clean them once every 1 to 7 days, the higher the moisture content of the fuel, the more often to clean them. Ash at the edges of large oxidizer pipes is recommended to be removed if it has accumulated so much that its layer is higher than the diameter of large oxidizer pipes. But even in this case, it is necessary to leave part of the ash as a catalyst for thermochemical processes.

In order to extinguish the boiler, it is necessary to set the external gate 1 to the transverse (closed) position, push the small pipes of oxidizers 3 completely into the boiler - the fire in the device will slowly go out.

For a quick exit to the working mode of coal, peat and sawdust, it is recommended to first prepare a coal cap. That is, first kindle firewood and let them do it, then lay coal, peat or sawdust on them.

If you want to shorten the kindling process as much as possible, it is recommended to use forced ventilation (for example, with a vacuum cleaner) or to transfer these types of fuel with firewood.

TO AVOID SMOKE INTO THE ROOM WHERE THE BOILER IS LOCATED. BEFORE OPENING THE DOOR OF A BOILER ALREADY WORKING IN THE THERMOCHEMICAL MODE, ALWAYS FULLY PUSH THE SMALL OXIDIZER PIPES 3 INTO THE BOILER. Only after that, slowly open the door, add fuel, and then return the dampers to their original position.

STAGES:

1. The first ignition of the fire:

· Make sure there is traction;

Lay dry wood chips on top of paper in the form of a hut (about ½ of the volume of the combustion chamber);

· Push small pipes of oxidizers 3 into the boiler as much as possible;

· Push the internal gate 5 into the boiler;

· Completely open the outer gate 1;

Set fire to paper

· Close the door;

· Pull the handle of the internal gate 5 out of the boiler.

After 15-20 minutes:

2. Adding main fuel:

· Fully push the small pipes of oxidizers 3 and the cover of large pipes of oxidizers 2;

· Insert the inner gate 5 into the boiler;

· Carefully, in order not to let smoke into the room where the boiler is located, open the door of the combustion chamber;

· Put the main fuel (you can tightly clog the entire combustion chamber);

· Close the door;

· Pull out the small pipes of oxidizers 3 (you can slightly push the cover of the large pipes of oxidizers 2 by 1-5 cm);

· Pull the handle of the internal gate 5 out of the boiler;

· Give the boiler the opportunity to enter the operating mode (5 - 10 minutes);

· Wait until the temperature of the coolant rises to the desired level, and switch the boiler to economy mode. At the same time, it should be taken into account that after switching the boiler to economy mode, the temperature of the coolant will rise by another 15-20 Cº (for example, if you want the boiler to work at 80 degrees, then you must switch it to economy mode by 60 - 65 degrees).

3. Switching the boiler to economy mode:

· Fully press the cover of the large oxidizer pipes 2 to the boiler;

· Fully push the small pipes of oxidizers 3 into the boiler;

· Set external gate 1 to 45 Cº;

4. Adjusting the temperature of the coolant:

With the help of small tubes of oxidizers 3 and external gate 1, you can achieve the desired temperature of the coolant by pushing and pushing the small tubes of oxidizers and changing the angle of rotation of the external gate. It is recommended to use both regulators synchronously, taking into account the initial position of the economy mode:

The lower pipes of the oxidizers 3 are fully pushed into the furnace. The outer gate 1 is rotated 45 degrees from its longitudinal position.

It should also be taken into account that excessive opening of the external gate can lead to an excess of air in the afterburner chamber and, as a result, to a decrease in the efficiency of the boiler.

ASH. Ash formation is negligible. It is not necessary to completely remove it from the boiler. REVERSATELY FOLLOW. THAT THERE WILL BE ASH AROUND THE LARGE PIPES OF OXIDIZERS WITH A LAYER OF 0.5 - 5 CM, this is necessary for the normal gasification of the fuel.

During the operation of the "Popov's boiler" it is PROHIBITED:

· melt the boiler with flammable or combustible liquids (to avoid leakage and fire);

Use liquid and gaseous fuels as fuel (if your boiler is not equipped accordingly);

use firewood, the length of which exceeds the size of the firebox;

· dry shoes, clothes and other items on the parts of the boiler;

· remove soot (which was formed as a result of improper operation of the boiler) from the chimney by burning;

remove ash and coal from a hot boiler;

Operate the device in the kindling mode;

Operate the device with the furnace door open;

7. Fuel

"Popov's boilers" are omnivorous!

As fuel, you can use wood (with a moisture content of up to 80% or more), any coal (if your boiler is equipped with grates), shale, peat, sawdust, etc. solid organic matter. If your boiler is equipped with the appropriate burners, it can operate on gas (natural or liquid), diesel and other liquid fuels (including waste oil and fuel oil).

Wood with a moisture content of 20 - 30% burns much longer and with greater heat transfer in the form of thick logs the length of the entire combustion chamber.

Coal, peat, sawdust can be laid directly on the "coal cap". However, in order to reduce the ignition time of the boiler when operating on the above types of fuel, you can transfer coal, peat or sawdust with firewood or use forced air supply to the boiler through oxidizers.

8. Product transportation

It is necessary to transport the "Popov's Cauldron" in a vertical position, in closed vehicles, avoiding moisture on the surface of the product, bumps and tilting.

9. Warranty

The average service life of the boiler is at least 10 years - no visible restrictions have been identified.

1) The manufacturer guarantees trouble-free operation of the boiler, provided that the consumer observes the rules of operation and transportation for 1 year.

3) The manufacturer is not responsible and does not guarantee the normal operation of the boiler in the following cases:

Non-compliance with the rules of transportation, installation, operation, maintenance and care of the boiler.

Applications as fuel combustible and flammable liquids.

The absence of the stamp of the selling organization.